Growing Better, Naturally.

COCO CRAFT EXPORTS · TAMIL NADU, INDIA

FROM COCONUT TO GLOBAL GROWTH.

Engineered coconut substrates and coir manufacturing crafted with precision for global agricultural markets.

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Substrate Specification Matrix ORIGIN: TAMIL NADU · EXPORT-READY SUBSTRATES · LOW EC / HIGH WATER RETENTION
PORT DIRECT SHIPPING ACTIVE
01 / 06 Continuous Processing Pipeline
Port: V.O. Chidambaranar (Tuticorin) • Ocean Transit: 40ft High Cube Ready • RHP / ISO Tested

POLLACHI AGRO-BELT

Harvested from certified plantation hubs renowned for dense fiber pith yield.

WHO WE ARE

CRAFTED FROM A NATURAL RESOURCE. BUILT FOR GLOBAL MARKETS.

Headquartered at the epicenter of India’s premier coconut cultivation belt in Tamil Nadu, Coco Craft Exports integrates traditional raw material abundance with rigorous modern industrial refinement. We transform coconut husks into high-yield, chemically balanced substrates engineered to meet stringent international horticultural standards.

Our vertically aligned infrastructure pairs continuous natural freshwater desalination with high-tonnage hydraulic compaction, delivering consistent moisture retention and precise electrical conductivity across every export container.

eco RAW MATERIAL INTEGRITY
water_drop ENGINEERED DESALINATION
biotech PRECISION LAB QC
directions_boat CONTAINER LOGISTICS
ENGINEERED SUBSTRATES

PRECISION-CRAFTED COIR PRODUCTS

High-performance horticultural growing media and raw industrial coir for international commercial growers.

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Showing 6 Products
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5KG Cocopeat Compressed Blocks Cocopeat Blocks Flagship Grade

5KG Cocopeat Compressed Blocks

Premium washed and unwashed coco peat pith compressed at a 5:1 ratio. Engineered for uniform water-holding capacity, optimal porosity, and minimal sodium/potassium displacement.

EC Rating: Low EC (< 0.5 mS/cm)
Volume Yield: ~75 Litres Expanded
pH Level: 5.5 – 6.8
Packaging: Palletized / 24-26 MT
Hydroponic Coir Grow Bags / Slabs Coir Grow Bags Hydroponic Spec

Hydroponic Coir Grow Bags / Slabs

Pre-cut plant holes & drainage slots. 100% natural organic medium customized with tailored coir-to-chip ratios for commercial greenhouse vine crops and berries.

Dimensions: 100 x 15 x 12 cm
Substrate Blend: 70/30 Pith/Chips
UV Resistance: 3+ Years Guaranteed
Drainage: Pre-Drilled Custom
Washed Coir Husk Chips Husk Chips High Aeration

Washed Coir Husk Chips

Uniformly cut and screened cubes of natural coconut husk. High aeration ratio (30-40%), ideal porosity for orchid, anthurium, and potted plant cultivation.

Chip Grading: Small / Med / Large
EC Level: < 0.5 mS/cm Washed
Air Porosity: 35% – 45%
Packaging: 5kg Block / 25kg Bale
650g Compressed Coir Briquettes Briquettes Retail & Nursery

650g Compressed Coir Briquettes

Compact, highly portable 650g compressed coco pith bricks designed for retail distribution, home gardening, and seedling propagation. Rehydrates quickly to 9–10 liters.

Unit Weight: 650g (± 50g)
Yield / Brick: 9 – 10 Liters
EC Level: < 0.5 mS/cm Washed
Packaging: Individually Wrapped
Raw Mattress & Bristle Coir Fibre Coir Fiber Industrial Bales

Raw Mattress & Bristle Coir Fibre

Long, resilient golden brown coconut fibers extracted through clean mechanical decortication. Hydraulically baled under 120-ton pressure for mattress cores, auto seating, and twine.

Fibre Length: 10cm – 25cm Bristle
Moisture Max: < 15% Screened
Impurity: < 3% Screened
Bale Packaging: 120kg – 150kg Strapped
Coir Geotextile Netting & Erosion Blankets Coir Fiber Erosion Control

Coir Geotextile Netting & Erosion Blankets

100% natural, biodegradable woven coir mesh matting engineered for steep slope stabilization, highway embankments, and riverbank restoration with 3–5 years lifespan.

Mesh Weight: 400g / 700g / 900g
Dimensions: 2m Width x 50m Roll
Degradation: 3 – 5 Years Lifespan
Tensile: High Wet & Dry
Looking for customized substrate blends (70/30, 60/40 Coir Pith to Chip)? VIEW FULL SPECIFICATION CATALOGUE →

PACKING FORMATS

Our products are packaged in varied formats to best suit your environment and the needs of your crops.

Bulk Packing Format
BULK
Lay-Flat Bags Format
LAY-FLAT BAGS
Naked Slabs Format
NAKED SLABS
Open Top Format
OPEN TOP
Cubes Format
CUBES
SUSTAINABLE CROP SOLUTIONS

Complete Crop Solutions

Rooted in Nature, Driven by Innovation.

Whether for hydroponic systems, soil conditioning, or specialty crop cultivation, Coco Craft delivers sustainable, climate-specific solutions that help growers maximize productivity while protecting the environment. Our coir substrates are engineered for versatility and performance across a wide range of crops, including:

Tomato
Tomato Coir Grow Slab (70/30)
Bell Pepper
Bell Pepper Air-Porosity Hydro Slab
Cucumbers
Cucumbers Fast Drainage Slab
Melon
Melon Moisture Retention Mix
Egg plants
Egg plants Open-Top Grow Bag
WHERE IT IS USED

ENGINEERED FOR MODERN HORTICULTURE

From temperature-controlled European berry tunnels to vast Asian hydroponic facilities, our substrates provide structural stability and predictable CEC response.

01 / COMMERCIAL

High-Yield Greenhouses

Tomato, bell pepper, and cucumber precision soil-less cultivation with optimized drainage dynamics.

Target Substrate: Grow Slabs
02 / BERRY GROWERS

Soft Fruits & Berries

Strawberry, raspberry, and blueberry multi-drain blends with high air porosity to protect sensitive root tips.

Target Substrate: Easy-Fill Bags
03 / PRECISION HYDROPONICS

High-Tech Closed Loops

Automated fertigation systems demanding unvarying dry matter content, low EC baseline, and zero fine dust.

Target Substrate: 5KG Buffered Blocks
04 / NURSERIES & LANDSCAPE

Nurseries & Soil Amending

Rapid seedling germination, peat-moss replacement in potting soils, and turf moisture conservation.

Target Substrate: 650g Briquettes / Bulk
HOW WE MANUFACTURE

THE 6-STAGE PRECISION PROCESS

Every container shipped undergoes a calibrated manufacturing lifecycle to ensure stable electrical conductivity, low tannin, and certified phytosanitary cleanliness. Explore each stage below:

Raw Coconut Husk Sourcing in Pollachi
01 01 • Raw Material Sourcing →
STAGE 01 / SOURCING 01

Selective Agro-Corridor Sourcing

Freshly collected husks strictly selected from mature coconuts in Tamil Nadu's Pollachi and Anaimalai agricultural belts to ensure strong pith cellular structure with zero immature green decay.

Geographic Origin Pollachi Belt, TN
Quality Standard Mature Brown Husks
Cellular Purity High Lignin Content
verified Maturity QC Inspected & Passed
Full Spec Details →
ACTIVE STEP: STAGE 01 OF 06
MANUFACTURING CAPACITY

PRECISION IN EVERY PROCESS

High-Tonnage Press Lines

Continuous Hydraulic Compaction

Capable of delivering over 150 metric tons of export-grade compressed coir products per week.

Calibrated Sizing

Rotary Screening Drums

Precision sieving removes micro-dust fines to guarantee structural aerated porosity.

Natural Solar Curing

Concrete-Paved Drying Yards

Paved concrete pads eliminate soil contamination while leveraging intense equatorial sun drying.

Climate Protected Logistics

Weatherproof Staging Warehouse

Palletized shrink-wrapping protocols prevent ocean transit humidity ingress during transit across hemispheres.

AUTHENTIC CIRCULAR MANUFACTURING

MAKING MORE FROM A NATURAL RESOURCE

Coir pith is naturally renewable. Our operations add zero artificial chemicals, valorizing agricultural byproducts into valuable growing media while conserving vital water.

100% ORGANIC & PEAT-FREE ALTERNATIVE
recycling

100% Byproduct Upcycling

We source discarded outer coconut husks from local oil and food processing mills, preventing open burning and diverting organic waste.

Zero Deforestation Impact
water

Water Stewardship

Our multi-stage wash systems filter process water through natural sedimentation settling basins, enabling high reuse rates for washing cycles.

Closed-Loop Sedimentation
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Zero Chemical Additives

Naturally aged and thoroughly sun-dried. No synthetic chemical binders, bleaching agents, or synthetic additives are ever used in production.

100% Biodegradable
energy_savings_leaf

Circular Resource Efficiency

Every component of the husk is directed into dedicated streams: fine pith into horticulture, long fibers into erosion geotextiles, chips into mulch.

Zero Husk Landfill
OCEAN FREIGHT INFRASTRUCTURE

FROM TAMIL NADU TO GLOBAL MARKETS

Located within direct freight corridors to deepwater ports: Tuticorin (V.O. Chidambaranar Port) and Chennai Ocean Gateways, ensuring rapid dispatch to European, American, Middle Eastern, and Australasian ports.

PRIMARY EXPORT PORT: V.O.C. Port, Tuticorin (INTRV) Average Factory-to-Port Transit: 4.5 Hours
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Optimized Container Payload

Precision pallet layout fits 24 to 26 Metric Tons per 40ft High Cube container, reducing freight cost per cubic meter of re-hydrated coir.

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Moisture-Locked Palletization

Heat-treated ISPM-15 compliant wooden pallets with multi-layered stretch wrap and desiccant bags to prevent moisture fluctuations during ocean voyages.

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Phytosanitary & Fumigation Protocol

Methyl Bromide / Phosphine fumigation with government-certified Phytosanitary Certificates, Certificate of Origin, and complete commercial transit documentation.

STANDARDIZED PROTOCOLS

QUALITY BUILT INTO EVERY STAGE

Consistency is the cornerstone of industrial agritech. Every production batch is systematically tested across 4 parameters before shipping container release.

CHECK 01 grain

Raw Husk Maturity

Visual and structural fiber density checks; immediate rejection of premature or rotting husks that compromise substrate durability.

Target: 100% Mature Husks
CHECK 02 science

EC & Salinity Testing

1:1.5 extraction method calibrated lab tests conducted on every washed lot to verify electrical conductivity levels stay within client specifications.

Target: < 0.5 mS/cm (Washed)
CHECK 03 aspect_ratio

Expansion & Moisture

Random destructive sampling for expansion test yield in litres, combined with halogen moisture analyzers to certify moisture content < 15%.

Target: 14-15 Litres/KG
CHECK 04 task_alt

Export Compliance

Weed seed, pathogenic nematode, and pest absence inspections. Full phytosanitary compliance verified prior to container sealing.

Target: Zero Pathogen Tolerance
FACILITY WALKTHROUGH

SEE HOW WE WORK

Filmed on location at our Pollachi processing facility, Tamil Nadu. A transparent view into the processing scale, washed settling basins, and packing lines.

Cinematic still of an engineer inspecting freshly compressed coco coir blocks.
02:14 / 05:40
1080p HD volume_up fullscreen
CH 01 Raw Husk Arrival
CH 02 Triple Freshwater Washing
CH 03 Hydraulic Press Line
CH 04 Palletizing & Dispatch
Coco Craft Exports Official Logo

GLOBAL PROCUREMENT DESK

Partner directly with the manufacturing origin. We structure container-load contracts under standard Incoterms 2020 (FOB Tuticorin/Chennai, CIF, CFR) with customized sizing and moisture specifications.

mail
Official Export Requisitions export@cococraftexports.com
call
Direct Commercial Desk +91 (4259) 298-410 / +91 94880 12345
location_on
Processing Facility Pollachi Highway, Tamil Nadu, 642001 India
schedule Guaranteed commercial quotation response within 24 business hours.
B2B Commercial Requisition

Request a Formal Container Quotation

Target Shipping Incoterms
Direct connection to Tamil Nadu Export Terminal